XLPE Foam Sheet Extrusion Line

Q: What is application of XLPE foam?

XLPE foam is widely used in automotive parts, insulation materials, packaging, sports mats, medical padding, construction sealing, soundproofing, and various industrial components due to its lightweight, cushioning, and thermal properties.

Q: What is the manufacturing process of XLPE foam?

The manufacturing process of XLPE foam typically includes polymer mixing, extrusion, cross-linking, foaming, cooling, and trimming. Through chemical or physical cross-linking, polyethylene becomes a closed-cell foam with improved durability and thermal resistance.

Q: Which kinds of converting is available by XLPE foam?

XLPE foam supports various converting processes such as thermoforming, cutting, slitting, laminating, adhesive coating, and die-cutting, allowing it to be applied in a wide range of industries.

Q: What is difference of XPE foam machine from Pacific Industry Co., Ltd. compared with other global PE foam manufacturers?

Pacific Industry’s XPE foam machine provides perfect air balance inside the oven, ensuring even foaming and expansion with less than 2% material loss. It delivers regular thickness and uniform cells with a high crosslinking ratio of 48%, and can produce up to 15mm thick and 2600mm wide XPE foam with excellent flame retardant performance.

Q: What is guarantee of XPE foam machine from Pacific Industry Co., Ltd. compared with other global PE foam manufacturers?

Pacific Industry Co., Ltd. offers a 10-year or 70,000 working hours warranty from the installation date, covering key components such as the screw, barrel, gearbox, main motor, and inverters. The warranty includes installation support, two test runs, and technical transfer during commissioning.

(Crosslinked PE Foam Sheet Production Line)

XLPE Foam Sheet Extrusion Line

» Features of the machine

Pacific Industry Co., Ltd, as a global leader of PE foam extruders, provides the world best Crosslinked PE Foam Sheet Production Line to produce chemically crosslinked closed cell polyethylene foam sheet in continuous rolls with smooth, uniform, and aesthetic surface. This line is manufacturing the most preferred insulation material with the most advanced and innovative technologies. Our XPE foam machine are installed in India, USA, Russia, Saudi Arabia, Vietnam, Malaysia, Indonesia, Philippines, etc.

» Characteristics of XLPE foam

∙ Superior cushioning

∙ Great heat-insulating power

∙ High buoyancy

∙ Little water absorption

∙ Outstanding weather stability and chemical resistance

∙ Soft, strong with beauty

∙ Easy to fabricate

∙ High thermal stability

» Specification

Model No.	PI-XPE-150	PI-XPE-170
Capactiy	Max. 150kg/hr	Max. 250kg/hr
Sheet width	Max. 1600mm	Max. 2400mm
Sheet thickness	Max. 15mm	Max. 15mm
Density	25~200kg/m³	25-200kg/m³
Electricity	350kw	500kw

» Applications

∙ Automobile, marine, and aerospace vehicles

∙ Building/construction thermal insulation, and moisture resistance

∙ All kinds of single or double coated tape product

∙ Camping mats and hockey helmets

∙ Healthcare appliance type products

XLPE Foam Sheet Extrusion Line FAQ

1. What is application of XLPE foam??

XLPE (crosslinked PE) foam is closed cell foam with superior cushioning, great heat insulating power, high thermal stability and easy to fabricate. So, it is widely used for construction, packaging, automotive, sports & leisure and medical & healthcare industry.

2. What is the manufacturing process of XLPE foam?

Kneading, pelletizing, blending, mother sheet extruding, crosslinking & foaming, cooling, winding, cutting and packing is the general whole process to produce XPE foam.

3. Which kinds of converting is available by XLPE foam?

Thermoforming, cutting/slitting, laminating, adhesive coating, die-cutting is available for wide applications.

4. What is difference of XPE foam machine from Pacific Industry Co., Ltd. compared with other global PE foam manufacturers?

Our XPE foam machine provides perfect air balance inside the oven, resulting in even foaming and expansion, which significantly reduces side trimming waste.

– Even foaming/expansion to minimize material loss
– Less than 2% total loss/wastage
– Regular thickness and uniform cell structure with high crosslinking ratio (48%)
– Capability to produce thick (up to 15mm) and extra-wide (up to 2600mm) XPE foam
– Excellent flame retardant (FR) performance

5. What is guarantee of XPE foam machine from Pacific Industry Co., Ltd. compared with other global PE foam manufacturers?

Pacific Industry Co., Ltd. provides a 10-year (70,000 working hours) warranty from the installation date covering the screw, barrel, gearbox, main motor, and inverters.

– Installation and two test runs (one before shipment at our factory and one after installation at buyer’s factory)
– Technical transfer during test runs

*During installation and test-run periods, round-trip air tickets and accommodation for dispatched engineers will be at the buyer’s expense.*